Inventory Profiling
 
Schedule of Inventory Profiling Services


INTRODUCTION:


As a vendor providing appraisal, liquidation, auction, and consulting services to the asset-based lending community, VRG has recognized a need for a valuation service that has not previously been offered.  This service is considered to be between what is often referred to as a “desk-top opinion” and a “complete, narrative appraisal” and is utilized when neither of these levels of valuations is feasible due to time constraints, cost, borrower reservations, or any number of mitigating factors.  The impetus behind this proposal is what we have found to be the challenges inherent in the existing system; specifically the reliance upon phone polling with limited information.

 

This service is referred to as “Profiling” and, with VRG’s proprietary software, is seamless in migrating the Borrower’s data over the Internet to provide an Inventory Profile in a manner that imposes no more effort on the Borrower than the simple inquiry method currently utilized.  Perhaps most importantly, the Profile provides a user-friendly and decidedly more accurate set of tools for the Collateral and/or Field Examiners, who have limited time among all of their other duties in examining inventory records.  What the Profile allows is a complete and thorough analysis of a perpetual inventory at the line-item level, using the VRG Profiling software.

 

For example, a perpetual inventory of a given Borrower may contain, say, 100,000 unique part numbers.  In a case such as this, it is virtually impossible for a Collateral and/or Field Examiner to analyze a perpetual database of this size but, in most cases, using the VRG Profiling software, a perpetual inventory of any size can be analyzed within a matter of hours.  The significance of this is clear and the advantage to the lender is undeniable.  Analysis of an inventory of any size or complexity, spread into a relatively simple Profile in a summary format, allows monitoring of collateral to be accomplished in a quick, inexpensive, effective, and more efficient manner compared to any of the current methods available without burdensome effort or expense.  From the perspective of the Relationship Manager, it should be emphasized that the profile data request would merely be a simple amendment to the data request utilized in a standard audit.  Further, it combines the advantage of drawing on the field observations of the Collateral and/or Field Examiners, while utilizing the breadth of experience and actual liquidation background of the appraiser.  Additionally, this combination of efforts and the resulting Profile can be used and adjusted periodically by the Collateral and/or Field Examiner without additional effort or expense.

 

PROFILE REQUIREMENTS:

 

Generally, the scope of a Profile is based on the size and complexity of the inventory and initially includes the following:

 

©                  Requesting data from the Borrower for data transfer into the VRG software;

 

©                  Secondary consultation and submission of a detailed slow-moving/obsolete inventory to the Borrower;

 

©                  Consultation with the Collateral and/or Field Examiner or, if requested, the Relationship Manager on existing accounts;

 

©                  Segregation of the inventory into the appropriate classifications;

 

©                  Calculation of liquidation value recoveries for each class;

 

©                  Estimation of liquidation expenses for determination of the Net Orderly Liquidation Value;

 

©                  Compilation of the Profile format;

 

©                  Download of the Profile into an Excel format; and

 

©                  Transfer of the Profile to the Lender.

 

Elements unique to each job would include the following:

 

©                  Set-up time for data;

 

©                  Turn Analysis;

 

©                  Profiling.

 

Some pre-qualifying factors to Inventory Profiling would include the following:

 

©                  Size of data file;

 

©                  Cleanliness of data;

 

©                  Number of companies involved; and

 

©                  Cooperation of the borrower in which response time would be critical.


A Case Study in Inventory Profiling Requirements


IMPORTING OF REQUESTED INVENTORY DATA:

 

The subject data shown as an example is a current borrower, “APSP”, which is an aircraft parts company.  The original inventory data consisted of seven original Excel inventory data, sales, and identification files. 

 

Inventory Data File Layout Example:

 

PART NO

DESCRIPTION

CATEGORY

W/H

LOC

QTY

UM

COND

RECV’D

UNIT CST

UM

EXT CST

6842683

SPACER ASSY

GENERAL

1

D-E3-04-02

1

EA

AR

7/25/03

$1,480.00

EA

$1,480.00

6842683

SPACER ASSY

GENERAL

1

D-E3-04-02

1

EA

AR

7/25/03

$1,480.00

EA

$1,480.00

6842683

SPACER ASSY

GENERAL

1

D-E3-04-02

1

EA

AR

7/25/03

$0.00

EA

$0.00

6842683

SPACER ASSY

GENERAL

1

D-E3-04-02

1

EA

AR

7/25/03

$1,480.00

EA

$1,480.00

6842683

SPACER ASSY

GENERAL

1

D-E3-04-02

1

EA

AR

7/25/03

$1,480.00

EA

$1,480.00

6842683

SPACER ASSY

GENERAL

1

D-E3-04-02

1

EA

AR

7/25/03

$1,480.00

EA

$1,480.00

 

Inventory Sales File Layout Example:

 

PROD NO

2003 SLS

02-10719

26

02-11084

1

02-11550

4

02-11929

5

02-11930

2

02-11931

1

 

After each file was reviewed to address any obvious layout or content errors, each of the Excel files were imported into VRG’s proprietary inventory/profiling program.  Each file was then restructured for conformity to these program layout standards.

 

INVENTORY IDENTIFICATION:

 

When working with an aircraft parts inventory, it is standard for VRG to request an “application” field from the company.  This field identifies what type/model of aircraft and/or engine the part is most commonly used on, which is an integral part of calculating recovery values.  At the time of this appraisal, APSP could not provide the necessary information into a separate field, which is a common occurrence.  Therefore, in order for VRG to identify the application of a part, we had to examine the structure of each part number with the information that was provided by the company.

 

An example for identifying T56 (Allison Engine model) parts are as follows:

 

Any part number beginning with:        C2 and with a length of 9 digits

                                                            A6 and with a length of 8 digits

                                                               4 and with a length of 5 digits

                                                             68 and with a length of 6 digits

                                                             23 and with a length of 7 digits

 

This method of inventory identification is labor intensive, due to the variety of possible layouts and the need to verify the accuracy of all stages of tagging within the company.

 

During the course of this process, VRG identified two portions of APSP’s inventory that would have to be segregated.  The first was the PMA (Parts Manufacturer Approval) inventory, which has a possibility for higher recovery than a more generic part and the second was a few pieces of equipment (compressors) that needed to be identified and segregated into a class outside of the aircraft parts inventory.  This classification was not accomplished by APSP, as they did not have any prior reason for doing so.  However, without these efforts by VRG, particularly segregation of the PMA classes, an accurate portrayal of this collateral would have been virtually impossible.

 

To facilitate the classification process, VRG requested and received an excel file from the company that contained a list of all PMA part numbers, which we then assigned, converted, and used to cross reference to the inventory file in order to tag these part numbers.  The equipment inventory (compressors) was tagged based on the description field and put into a separate category.

 

PMA Identification File Layout Example:

 

PROJ NO

PRIORITY

PART NO

 

 

FAA STATUS

CONFORMITY
STATUS

ACTION
REQUIRED

COMPETITIVE
STATUS

 

*

6816047CM

AE3007

Gasket

Approved 7/15/03

 

Parts in STK

 

RV1235NY-T

*

CH2039A0054

EMB135

Piston repair

Approved 3/9/04

Done

TC get PO

 

 

*

DN1324M13P04

CFM56

Bushing

Approved 12/7/01

 

Parts in STK

 

 

*

DN1348M66P04

CFM56

Gasket

Approved 12/14/01

 

Parts in STK

 

 

*

DN1359M84P06

CFM56

E SEAL  

Approved 4/29/04

 

Parts due Jul/Aug

 

 

*

DN1361M24P02

CFM56

Seal-Face

Approved 6/12/03

 

Parts in STK

 

 

Compressor Identification File Layout Example:

 

PART NO. 6875455

INV CST - 9K

 

 

 

P/N

COMP NO

QTY

COND

COST

23058592

AE103836

1.00

AR

0.00

6827847

AE103836

1.00

AR

0.00

6841151

AE103836

1.00

AR

0.00

6845945

AE103836

1.00

AR

0.00

6850503

AE103836

1.00

AR

0.00

6870209

AE103836

2.00

AR

0.00

 

Aircraft parts inventories also require a condition code that is applied to each part.  VRG uses a set of industry standard abbreviations for these codes.  APSP uses a combination of these same industry standard abbreviations, as well as their own internally created abbreviations.  For this aspect, we evaluated the company’s internal abbreviations one‑by-one in order to convert them to their equivalent of the industry standard.

 

In addition to any company specific tagging, VRG also uses its program to identify particular segments of any inventory that could affect value, which includes but is not limited to packaging, supplies, obsolete items, soft costs, et al.  We also tag for new product, which is defined as any part with an entry date that falls within the previous twelve months of the effective date of an appraisal.  With APSP, we not only used the date entered, but also verified that the same part number was not listed in the inventory with a previous date.  This is because new product is only defined as such if it has not been carried in the inventory prior to the twelve-month period preceding the appraisal.

 

TURN ANALYSIS FOR ASSESSMENT OF SLOW-MOVING PARTS:

 

To gain a company wide true turn analysis of this company we combined duplicate part numbers to get the total on-hand quantity for each part number.  We also combined the sales quantity information in the same manner to get total sales quantities for each part number.  The sales file was then cross referenced against the inventory file to post sales information to the inventory file.  Once the information was posted and checked for errors, we then calculated turn using parameters based on inventory type, appraisers’ knowledge, and/or the lending company’s specific instructions.  This overall turn was then posted back to the original tables and recalculated to reflect the true turn results on each part number listed separately.  Then, the original file turn analysis was reconciled to the combined company wide turn analysis.

 

For ASPS, VRG used a twenty-four (24) month turn cut-off period for identifying slow‑moving inventory, which differs from the company’s standard, which was anything with an inventory entrance date older than thirty-six months.  This, in our judgment, had nothing to with value and merely emphasized that a major shift to ASPS’s calculation of reserving for obsolescence was required, as it needed to be based on actual movement and not age.

 

When working with aircraft parts, the part with the highest recovery is not necessarily the newest part; conversely, the oldest part does not always have the lowest recovery, but rather recovery is based on whether or not the part itself is selling in the marketplace and the actual condition of that part.  By using ASPS’s thirty-six month aging system, their slow-moving inventory was approximately 1.2 million.  By using VRG’s parameters of turn on the inventory, two-million in slow-moving inventory was identified, which was approximately $800,000.00 more than what the company was reporting.  This is obviously a significant amount and one that had not been considered by any of the company’s past lenders.

 

FROM SLOW-MOVING REVIEW TO COMPILATION OF INVENTORY SUMMARY:

 

PART NO

DESCRIPTION

CATEGORY

W/H

LOC

QTY

UM

CC

RECEIVED DATE

2-200-070-23

TORQUEMETER KIT

TEXTRON

XX

G4-05-05

2

EA

OH

3/25/02

2-121-140-44

BLADE

TEXTRON

XX

G4-06-03

34

EA

NE

2/27/02

74911

PLATE & BRG ASSY

 

XX

D1-03-01

14

EA

NS

2/27/02

75866

COMPENSATING BELLOW

CECO FUEL

NO

G2-05-02

4

EA

NE

11/19/01

2-100-040-16

VANE ASSY

TEXTRON

NO

G2-05-08

1

EA

NE

11/19/01

1-030-192-04

GEARSHAFT

AVCO

NO

G2-05-02

1

EA

NE

11/19/01

75019

VALVE

CECO FUEL

NO

G2-05-05

1

EA

NE

11/19/01

23009386

VANE

GENERAL

8

M3-02-03

6

EA

OH

7/30/03

23058584

BEARING, ROLLER,

GENERAL

8

H2-02-01

1

EA

NE

6/2/03

T23055591

BEARING, ROLLER-CYL 55 X

GENERAL

8

L2-01-01

1

EA

FN

7/22/03

150-022-002

FUEL FLOW TRANSMITTER

F16 AIRCRAFT

5

INSP

1

EA

OH

6/9/04

 

PART NO

UNIT COST

EXT COST

DAYS SALES

ON-HAND

ELIGIBLE QTY

ELIGIBLE

EXTENDED COST

EXCESS QTY

EXCESS

EXTENDED COST

2-200-070-23

$17,284.85

$34,569.70

 

0

$0.00

2

$34,569.70

2-121-140-44

$575.30

$19,560.20

 

0

$0.00

34

$19,560.20

74911

$1,026.81

$14,375.34

7,210

1

$1,026.81

13

$13,348.53

75866

$3,969.00

$15,876.00

 

0

$0.00

4

$15,876.00

2-100-040-16

$4,752.00

$4,752.00

 

0

$0.00

1

$4,752.00

1-030-192-04

$2,377.10

$2,377.10

 

0

$0.00

1

$2,377.10

75019

$1,963.86

$1,963.86

 

0

$0.00

1

$1,963.86

23009386

$1,400.00

$8,400.00

1,803

2

$2,800.00

4

$5,600.00

23058584

$2,400.00

$2,400.00

 

0

$0.00

1

$2,400.00

T23055591

$2,105.11

$2,105.11

 

0

$0.00

1

$2,105.11

150-022-002

$5,000.00

$5,000.00

 

0

$0.00

1

$5,000.00

 

Once turn was established, we created a slow-moving report for APSP’s review, which contained every part number where at least one unit was considered to be slow-moving based on the parameters set for turn by VRG.  The company then reviewed the slow-moving report and identified any part numbers where they disagreed with the slow-moving report, with the basis for this determination.  For example:

 

NOTE 6:            Order for Directorate of Aeronautical Engineering (Royal Thai Air Force.)

 

NOTE 7:            Will be used by Samsung in August.  Samsung awaiting final Korean government approval on fuel control overhaul.  They have notified us of pending order.

 

VRG’s appraisers reviewed APSP’s reasoning for changing the status of a part number from slow‑moving to current and, when in concurrence, amended the inventory file by making the necessary adjustments to the inventory turn using a series of scripts and query statements.  A subsequent summary of inventory was created for the appraisers review and valuation.  Once the appraiser provides his opinion of value for the inventory, the inventory staff proceeds with another series of scripts to apply the assigned values to the inventory.  A “rough draft” summary of inventory is then issued to the appraiser for further review and consideration.  After the appraiser has approved the final summary on an assignment, the necessary reports needed to produce the formal appraisal are created.

 

In the appraisal of APSP, VRG analyzed one (1) original inventory file, six (6) original sales files, and one (1) original reference file.  Through a series of table restructuring, marriage, cross referencing, query statements, and scripts, approximately one hundred and twenty (120) additional working files were created in order to formulate the final summary and supporting reports that are clear, concise, and quick to review.

 

APSP SUMMARY OF INVENTORY

ORDERLY LIQUIDATION VALUE

Effective Date:  May 31, 2004

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PRODUCT CATEGORY

DESCRIPTION

 

EXTENDED
COST

 

WEIGHTED
PERCENT

 

EXTENDED
VALUE

 

 

 

*SLOW-MOVING EXTENDED COST

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PARTS

 

$397,425.75

 

64.84%

 

$257,708.44

 

 

 

$1,089,971.19

 

 

HIGH PROBABLITY SALES PARTS

 

$277,368.15

 

48.07%

 

$133,317.70

 

 

 

 

 

 

CF6-CFM ENGINE PARTS

 

$25,217.02

 

66.23%

 

$16,700.00

 

 

 

 

 

 

F100 ENGINE PARTS

 

$12,159.82

 

71.87%

 

$8,739.40

 

 

 

$139,280.31

 

 

T53 ENGINE PARTS

 

$63,283.20

 

46.84%

 

$29,644.30

 

 

 

$171,971.27

 

 

T55 ENGINE PARTS

 

$11,397.38

 

46.60%

 

$5,311.65

 

 

 

$107,898.12

 

 

T56 ENGINE PARTS

 

$1,026,708.98

 

70.75%

 

$726,361.00

 

 

 

$354,332.98

 

 

T56 HIGH PROBABILITY ENGINE PARTS

 

$28,512.76

 

68.39%

 

$19,500.00

 

 

 

 

 

 

COMPRESSORS

 

$34,197.80

 

73.10%

 

$25,000.00

 

 

 

 

 

 

SOLE SOURCE PMA'S

 

$234,626.23

 

84.48%

 

$198,221.25

 

 

 

 

 

 

CF6/CFM SOLE SOURCE PMA'S

 

$187,942.59

 

87.71%

 

$164,838.75

 

 

 

 

 

 

WRITTEN DOWN ON BOOKS

 

 

 

 

 

 

 

 

 

$70,703.09

 

 

NON RECURRING EXPENSES

 

 

 

 

 

 

 

 

 

$27,825.00

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TOTAL ELIGIBLE:

 

$2,298,839.68

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GROSS RECOVERY:

 

 

 

68.96%

 

$1,585,342.49

 

 

 

$1,961,981.96

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Less Liquidation Expenses (Based on a Six-Month Period):

 

 

 

($251,748.50)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NET RECOVERY:

 

 

 

58.01%

 

$1,333,593.99

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GRAND TOTAL COST:

 

 

 

 

 

 

 

 

 

$4,260,821.64

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*EXEMPT INVENTORY SALVAGE VALUE ESTIMATED AT APPROXIMATELY 15% - 20% RECOVERY

 

 

 

 

 

 

AFTER INITIAL PROFILING:

 

At the time of the second appraisal of APSP, the company had added an application field to their inventory data reports.  This made identification of aircraft/engine type more streamlined for both the APSP and VRG.  It also made it possible for the examiner to portion out the inventory in a manner consistent with the summary requirements for inventory breakdown.  This portioning is not always exact with that listed on the summary due to the multiplicity of applications an aircraft parts distributor uses.  The summary of inventory is usually compressed to show only the main areas of inventory, while combining smaller portions of inventory under a general category, i.e., miscellaneous, general, etc.  This field also identifies whether or not a part is PMA.

 

Once a company has been profiled by VRG, all information and programming used on a job to facilitate any subsequent profiling is kept in our master files for future reference by any of the parties involved.  While there are portions of the inventory data, such as structuring, that needs to be accomplished each time we profile a company, other portions of the appraisal, such as scripts, are reviewed for applicability and conformity and can be re-used to streamline the process.  Also, with multiple appraisals over a period of time, VRG can track the changes in inventory using graphing.  This allows an examiner to see any changes that may affect the inventory either positive or negative with a single sheet.

 

In the case of APSP, we have appraised this company four times in the last two (2) years.  Using VRG’s slow-moving parameters allows the company to see the portion of their inventory that is considered slow-moving and facilitates the release of these inventories to clean their shelves of dead inventory.  This is demonstrated in the provided charts below.

 

APSP INVENTORY PROFILE 05/04 - 07/05

 

EFFECTIVE DATE

ELIGIBLE

EXEMPT

TOTAL